Pulley Design and Build

Approach/Issues

The requirements of the weighted tenderer included:

Australian Participation (AIP)

  • Camco is 100% Australian owned and operated
    • Camco suppliers are predominantly Australian companies

Training and Indigenous Engagement

  • Camco operates a comprehensive apprenticeship program producing recognised skilled tradesmen
  • Camco has a highly developed Indigenous Engagement Policy and is RAP endorsed

Design

  • Assessment of mine site operational parameters
  • Comprehensive engineering design
    • Finite Element Analysis (FEA)
  • Detailed build drawings
    • Client review and adaption
  • Transport frame design

Manufacture

  • Comprehensive manufacture
    • Jig manufacture
    • WPS development
    • Welder qualification
    • Subcontractor review (rollings)
    • Lagging (ceramic/polyurethane)
    • Component fitting and assembly
    • Polyurea component protection
    • Testing – designed to simulate site operation
  • Transport frame build and assembly (vibration isolation frames)
  • Supplied with comprehensive MDR

Solution

Aspects of Innovation (supporting our successful tender)

  • Proven streamlining of production – delivering high-volumes in short time frames guaranteeing continuity of supply
  • Cost effectiveness through manufacturing methods
  • Innovative tiling rooms that are dust and climate controlled for optimal adhesion properties of lagging products
  • Inhouse hot cast polyurethane operations
  • Scalable manufacturing capabilities for welding, machining and fitting inhouse allowing efficient processing of pulleys
  • State of the art Pulley load test facility to bench test all pulleys to the client Vibration Analysis specification prior to dispatch
  • Vibration Isolation transport frame design that ensures service life of Pulley in operation

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